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Industrial Machinery

REDUCE MANUFACTURING COSTS WITH BETTER GD&T

Axis GD&T Services

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Our Mission

At Axis GD&T Services, our mission is to ensure designers and manufacturers speak the same language (GD&T) to streamline communication and eliminate ambiguity.

 

Not every company has the resources to employ a dedicated GD&T specialist, which is where we come in. By offering expert guidance, we help make manufacturing easier, more consistent, and more competitive, ensuring that everyone is on the same page with precise specifications.

Problems we solve

  • Assemblies don't fit together

  • Suppliers constantly ask drawing questions

  • Tolerances are tighter than necessary

  • Good parts are being rejected

  • Inspection requirements are unclear

  • Legacy drawings need updating

  • New engineers need GD&T guidance

  • And more!

How we can save you money

Designers:

We improve drawings, reduce rework, and ensure assemblies fit the first time. Using the proper geometric controls ensures your drawings specify the measurements that truly matter. Incorrect dimensioning can result in parts that don't assemble correctly, or good parts being rejected unnecessarily. ​ By applying proper GD&T practices and performing tolerance stack-up analyses, tolerances can often be increased without affecting functionality. Larger, functional tolerances typically mean lower manufacturing costs, higher yields, and fewer rejected parts. ​ Axis GD&T Services helps designers create clear, functional drawings that reduce manufacturing costs, minimize production issues, and improve first-pass success.

Vendors:

We help improve clarity, and develop a shared understanding of the requirements with you and the client. Unclear or misunderstood drawing requirements can quickly become expensive, leading to scrap, rework, production delays, and lost machine time. Even a small misunderstanding of a GD&T requirement can significantly impact profitability. ​ If a customer's drawing contains incorrect or overly restrictive GD&T, it can force manufacturers to spend unnecessary time and money producing parts to requirements that don't add value. A technical review can often identify opportunities to reduce manufacturing costs while still meeting the design intent. ​ Axis GD&T Services helps vendors save money by clarifying drawing requirements before production begins, reducing scrap and rework, and providing the technical support needed to avoid costly manufacturing mistakes and protect profit margins.

Operating CNC Machine

Milo Del Bigio

GDTP S09-18540

GDTP-S Badge

Lead GD&T Specialist

Milo is one of fewer than 30 GDTP Seniors in Canada, specializing in applying GD&T to optimize component drawings for design and manufacturing. By ensuring compliance with standards, enhancing clarity, and improving manufacturability, Milo provides solutions that support efficient and accurate production processes.

 

With a focus on aligning design intent with manufacturing capabilities, Milo excels in refining drawings, recommending datum structures, and performing tolerance stack-up analyses. His expertise minimizes errors and improves communication between design and production teams.

 

Committed to precision and quality, Milo delivers tailored solutions to help clients achieve their project goals with confidence and efficiency.

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Video Case Studies

Past Projects

How to use the past projects section

Hover mouse over areas in a box

"Before" and "after" will be shown with a brief description

Screenshot 2025-02-04 111459_edited.jpg

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Note: Drawings depicted are dissimilar recreations of actual projects. No IP is being shared in the drawings below. Some dimensions are removed for clarity.

Vessel

Issue: Drawing Compliance

This vessel was designed to withstand high pressures, however the drawing did not follow the rules set out by the ASME Y14.5 standards.

 

Notable items that required correction are:

  • Missing geometric controls

  • Missing tolerances

  • Incorrect tolerance zone shapes

  • Material modifiers that do not align with the requirements of a pressure vessel

Bad_edited_edited_edited.jpg

A basic dimension needs a geometric control associated with it.

In this case, the designer decided to switch to a +/- tolerance.

Screenshot 2025-02-04 111459_edited.jpg

A counterbore symbol was added.

The shape of the tolerance zone is a cylinder, so a diameter symbol is placed before the tolerance zone size.

The orientation of the pattern to the bore axis was determined to be more important than to the face, so the datum order was switched.

Screenshot 2025-02-04 112450_edited.jpg

A parallelism was not sufficient to control the sealing surface.

The same flatness that was added to the datum feature A was added to this feature.

Screenshot 2025-02-04 115756_edited.jpg

Without a geometric control, the datum A surface's form is controlled by the overall size of the part (rule #1)

This was insufficient for a sealing surface, so a flatness was added.

Screenshot 2025-02-04 134404_edited.jpg
Screenshot 2025-02-04 143547.png

The shape of the tolerance zone is a cylinder, so a diameter symbol is placed before the tolerance zone size.

MMC is not the appropriate material modifier here, and no physical interference here is expected. One could argue LMC may be appropriate, however RFS was selected by the designer.

Without a geometric control, the OD has no connection to the ID, and a thin wall condition may occur.
An LMC was appropriate for the positional tolerance that was added, as wall thickness must be maintained.

Screenshot 2025-02-04 144702.png

Distance from OD edge to raised face edge was a less important relationship, than raised face edge to ID.

The designer decided a diameter tolerance, and positional tolerance were more appropriate.

Screenshot 2025-02-04 133615_edited.jpg

The 6x chamfers is an acceptable callout, however none of the views made it clear where the 5th and 6th chamfer were.
View was changed to a cross section to aid with clarity.

Screenshot 2025-02-04 131248_edited.jpg

The length of the raised face was not defined.

Screenshot 2025-02-04 135441_edited.jpg

Outcome

The drawing changes were made, and the machine shop it was contracted to were happy with the drawing.

Housing

Issue: Datum Selection & Overly Tight Tolerances

This housing mated with a similar housing creating a gearbox. Each bearing bore supported a shaft with a gear. The company had an internal rule for gear alignment that said they could have 0.00X" of misalignment per 1" of tooth length.

 

The bearing positional tolerances were not designed with this rule in mind, so a very tight tolerance was chosen. This resulted in excess dimensional non-conformances on all shipments.

 

Notable changes are:

  • Increasing the general tolerance zone

  • Creating a relationship between the bearing bores of mating gears

  • Creating tolerance zones using the 0.00X"/1" of tooth length rule

Case Bad.png

​The new positional tolerance was selected to loosely control the pattern of bearing bores to the dowels.

Datum C 2.png

The new upper segment was selected to loosely control the pattern of bearing bores to the dowels.

The lower segment controls the bearing bore to the mating gear's bearing bore. This tolerance was calculated based on allowable gear misalignment.

Datum D 2.png

The new upper segment was selected to loosely control the pattern of bearing bores to the dowels.

The lower segment controls the bearing bore to the mating gear's bearing bore. This tolerance was calculated based on allowable gear misalignment.

Low 110 2.png

The new upper segment was selected to loosely control the pattern of bearing bores to the dowels.

The lower segment controls the bearing bore to the mating gear's bearing bore. This tolerance was calculated based on allowable gear misalignment.

Datum F 2.png
Datum F 2.png

The new upper segment was selected to loosely control the pattern of bearing bores to the dowels.

The lower segment controls the bearing bore to the mating gear's bearing bore. This tolerance was calculated based on allowable gear misalignment.

Datum G 2.png
Datum G 2.png

The new upper segment was selected to loosely control the pattern of bearing bores to the dowels.

The lower segment controls the bearing bore to the mating gear's bearing bore. This tolerance was calculated based on allowable gear misalignment.

Left 65 2.png
Datum D 2.png

The new upper segment was selected to loosely control the pattern of bearing bores to the dowels.

The lower segment controls the bearing bore to the mating gear's bearing bore. This tolerance was calculated based on allowable gear misalignment.

Datum E 2.png
Datum E 2.png

The new upper segment was selected to loosely control the pattern of bearing bores to the dowels.

The lower segment controls the bearing bore to the mating gear's bearing bore. This tolerance was calculated based on allowable gear misalignment.

Right 65 2.png

Outcome

Non-conformances decreased once new inspection scheme was implemented. Both designers and machine shop were happy with the changes, and the assembly continued to work as expected.

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